Tohatsu · Outboard
Tohatsu MFS9.8
The MFS9.8 is Tohatsu’s light two-cylinder, 209 cc four-stroke portable — one of the most common dinghy and tender motors, and an auxiliary on small yachts. It weighs about 37 kg in its lightest form (manual start, short shaft) and comes with 15, 20 or 25 in shafts, tiller or remote control, manual or electric start. The MFS8 is the 8 hp version of the same engine. The B generation (2017) brought a restyled cowling with a better seal; the C generation (MFS8C / MFS9.9C) followed and is not covered here.
- Manuals & documents
- Wear parts & part numbers
- Service intervals
- Specifications
- Good to know
- Videos & how-tos
- On the marketplace
Manuals & documents
The links go straight to Tohatsu. We host no manuals or drawings — the manufacturer’s copy is the current one.
- Owner’s manual MFS6BZ / MFS8B / MFS9.8B (EU) Operation manual tohatsu.com · PDF · EN
- Owner’s manual, German (EU B) Operation manual tohatsu.com · PDF · DE
- Owner’s manual, French (EU B) Operation manual tohatsu.com · PDF · FR
- Owner’s manual, Spanish (EU B) Operation manual tohatsu.com · PDF · ES
- Owner’s manual MFS8B / MFS9.8B (US model) Operation manual tohatsu.com · PDF · EN
- Owner’s manual MFS6A3Z / MFS8A3 / MFS9.8A3 (EU) Operation manual tohatsu.com · PDF · EN
- Tohatsu owner’s manuals (all models and languages) Manual portal tohatsu.com · EN
- Tohatsu online parts catalogue (accept the terms to open it) Parts catalogue tohatsu-partscatalog.aftama.com · EN
- Tohatsu propeller selection chart Manual portal tohatsu.com · EN
Wear parts & part numbers
| Part | OEM number | Also fits | Note |
|---|---|---|---|
| Raw water pump impeller | 3B2-65021-12,3,4 | Sierra 18-89201 | Also in Tohatsu’s official kit for the successor MFS8C/9.9C. |
| Water pump repair kit | 3B2-87322-25,6replaces 3B2-87322-0replaces 3B2-87322-1 | Sierra 18-32595 | Impeller, liner, guide plate, gaskets and hardware. |
| Water pump gaskets | 3B2-65029-2 · 3B2-65018-27,3 | — | Guide plate gasket and pump case gasket. |
| Impeller drive key | 3B2-65022-07,3 | — | |
| Service kit | 3V1-87500-08,3 | — | Tohatsu’s maintenance kit for MFS8/9.8 A3 and B; the contents differ between dealer listings. |
| Spark plug | NGK DCPR6E9,4 | — | Two per engine; Tohatsu number 9701-1-1103. Gap 0.8–0.9 mm. |
| Fuel filter (engine) | 369-02230-17,3replaces 369-02230-0 | — | In-line filter under the cowl. |
| Drain plug gasket | 3R3-07406-07,3 | — | Fit a new one at every oil change. |
| Gear oil plug gaskets | 332-60006-17,3replaces 332-60006-0 | — | Two per change (drain and level plug); never reuse. |
| Anode (lower unit) | 3V1-60217-010,4 | Martyr CM3V1602170A10 | Trim tab anode on the gear case; also in Tohatsu’s kit for the C generation. |
| Timing belt | 3V1-10045-011 | — | Dealer job; one source only. |
| Propeller | 3B2B64517-112,13 | — | 3-blade aluminium 8.9 × 8.5 in, standard on the short shaft; the long shaft comes with 8.5 × 7.5 in (3B2B64515-1). |
| High-thrust propeller (4-blade) | 3V1B64510-112,14replaces 3V1B64510-0 | — | 4-blade 8.7 × 5 in for heavy tenders or pushing a yacht; a 7 in pitch (3V1B64514-1) sits between. |
| Propeller hardware kit | 3UB-87326-013 | — | Thrust holder, washer, nut and split pin. |
Numbers checked against the sources below on 12 October 2026. Always confirm against your serial number and exact type before ordering.
Service intervals
| Task | Interval |
|---|---|
| Engine oil change | Every 100 h or every 6 months, first time after 20 h9 |
| Gear oil change | Every 100 h or every 6 months, first time after 20 h9 |
| Raw water impeller | Replace yearly (A3 and US B manuals); 2023 EU B manual: dealer check every 200 h or yearly15,9 |
| Spark plug | Check, clean and gap every 100 h or 6 months, first after 20 h; replace when worn16 |
| Fuel filter | Check every 50 h or 3 months, first after 20 h; replace if it holds water or dirt9 |
| Anode | Check every 50 h or 3 months; replace once about a third is gone15 |
| Thermostat | Check every 100 h or 6 months (A3 / US B); every 200 h or yearly (2023 EU B)16,9 |
| Valve clearance | First at 20 h, then every 100 h or 6 months (A3 / US B); every 200 h or yearly (2023 EU B) — dealer job16,9 |
| Timing belt | Check every 100 h or 6 months (dealer)9 |
| Carburettor | Strip, clean and adjust every 100 h or 6 months (dealer)16 |
| Lubrication | Every 50 h or every 3 months, first time after 20 h9 |
| Full service | Full inspection at 300 h, including a fuel pump strip-down15 |
Hours or months, whichever comes first. The A3 and US B manuals schedule more often than the 2023 EU B manual; where they differ, both are given.
Specifications
| Cylinders | 2, four-stroke9 |
|---|---|
| Displacement | 209 cc (55 × 44 mm)9 |
| Power | 7.2 kW (9.8 hp); MFS8: 5.9 kW (8 hp)9 |
| Full-throttle range | 5,000–6,000 rpm16 |
| Idle speed | 950 rpm (900 in gear)16 |
| Cooling | Raw-water cooled with thermostat; exhaust through the propeller hub9 |
| Engine oil capacity | approx. 0.8 l (27 US fl oz)9 |
| Engine oil grade | SAE 10W-30 or 10W-40, API SH/SJ/SL; NMMA FC-W outboard oil recommended15 |
| Gear oil capacity | approx. 0.32 l (10.8 US fl oz)17 |
| Gear oil grade | API GL-5 SAE 80W-90 or Tohatsu gear oil17 |
| Spark plug | NGK DCPR6E (2), gap 0.8–0.9 mm9 |
| Valve clearance (cold) | Intake 0.13–0.17 mm, exhaust 0.18–0.22 mm9 |
| Gearbox | F-N-R dog clutch, 2.08:19 |
| Shaft length | S 15 in, L 20 in, UL 25 in (transom 435 / 562 / 689 mm)15 |
| Dry weight | 37 kg (manual start, S) to 49 kg (electric start, power tilt, UL)9 |
| Fuel | Unleaded petrol, RON 91 or higher (AKI 87); separate 12 l tank9 |
| Alternator | 12 V / 7 A (electric-start versions)9 |
| Tightening torques | Oil drain bolt 24 N·m, gear oil plugs 4 N·m, spark plugs 18 N·m9 |
| Propeller sizes | 3-blade: 8.5 × 6.5 in (3B2B64513-1), 8.9 × 7 in (3B2B64514-1), 8.5 × 7.5 in (3B2B64515-1, standard L), 8.9 × 8.5 in (3B2B64517-1, standard S), 8.9 × 9.5 in (3B2B64519-1); 4-blade high thrust: 7 in (3V1B64514-1), 8.7 × 5 in (3V1B64510-1)13,12 |
| Years built | MFS9.8A from 2004, MFS9.8B from 201718,19 |
Good to know
- Fit a new impeller every year even if the motor has hardly run — the rubber ages with time, not only with hours. While the lower unit is off, grease the driveshaft splines and the pump bolts.20
- Every start: the tell-tale must give a steady stream. If it weakens or stops, look at the water intake first, then at the impeller.15
- After salt or brackish water, flush with fresh water: prop off, flushing attachment into the gear case water plug, intake taped over, 3–5 minutes idling in neutral.15
- To carry it in the dinghy or a car, drain the fuel and lay it on its port side only, powerhead raised a little — otherwise oil runs where it should not.15
- Change the gear oil in autumn so no condensation sits in the gear case over winter. Milky gear oil means water is getting past the seals.20
- Choose a prop that lets the motor reach 5,000–6,000 rpm at full throttle. For a heavy tender or pushing a yacht, the 4-blade high-thrust props are the ones.13
Videos & how-tos
Links to YouTube, nothing embedded. The maker’s own channel comes first; the rest are channels we found clear and correct for this model.
- Changing the water pump impeller on the Tohatsu / Mercury 9.8 Video Umiox Fishing Japan · EN · 11 min
- Impeller change on the MFS9.8B, step by step (German) Video clemensberlin · DE · 17 min
- Engine oil and gear oil change on the Tohatsu 9.8 Video tc’s adventures · EN · 12 min
- Removing and cleaning the carburettor on the Tohatsu 9.8 Video Umiox Fishing Japan · EN · 16 min
On the marketplace
Looking for a part for the Tohatsu MFS9.8? Post a wanted ad in the app — it is free, it sits on the live map, and boaters nearby who have the part aboard can answer.
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Sources
- wholesalemarine.com/sierra-18-8920-impeller/
- ssimarine.co.uk/products/8hp-9-8hp-tohatsu-water-pump-impeller-3b2-65021-1
- 4boats.co.uk/products/maintenance-kit-for-mfs8-9-8a3-b-3v1-87500-0
- tohatsu.com/marine/int/accessories/maintenance_kits.html
- 4boats.co.uk/products/water-pump-repair-kit-3b2-87322-2
- ssimarine.co.uk/products/8hp-9-8hp-tohatsu-4-stroke-water-pump-impeller-kit-3b2-87322-0
- ssimarine.co.uk/products/tohatsu-8hp-9-8hp-service-kit-mfs8a-mfs9-8a-3v1-87500-0
- outboardpartsonline.co.uk/products/tohatsu-genuine-maintenance-kit-for-mfs8-9-8a-b
- tohatsu.com/marine/common/owners_manual/003-11113-BBC2_MFS6-8-9.8B_EUR_EN_web.pdf
- 4boats.co.uk/products/genuine-tohatsu-trim-tab-anode-3v1-60217-0-6-20-hp-outboard-protect…
- 4boats.co.uk/products/timing-belt-3v1-10045-0
- tohatsu.com/marine/int/accessories/resources/outboard_propeller_chart.json
- tohatsu.com/marine/int/accessories/prop.html
- 4boats.co.uk/products/propeller-assy-5-3v1b64510-1
- tohatsu.com/tech_info/own_man_pdfs/MFS8-9.8B_US%20Model_English%20web.pdf
- tohatsu.com/marine/common/owners_manual/pdf/MFS6A3Z_8A3_9.8A3_English_web.pdf
- tohatsu.com/marine/int/tech_info/oil_change.html
- tradeaboat.com.au/news-reviews/8248-review-tohatsu-mfs9-8a3-four-stroke-outboard-motor
- boatmaginternational.com/new-in-2017-tohatsu-mfs9-8b-and-mfs8b
- tohatsu.com/marine/int/tech_info/faqs.html
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